COMPLETE Electrical Design Services & Flexible Manufacturing Solutions

At SINBON value engineering aims to not only remove unwanted costs but to improve the overall quality of a project. Our dedicated project management team work closely with you throughout all stages of your product development to understand your strategic objectives and provide design solutions tailored to your needs, this is achieved through the DFM process. SINBON's robust NPI procedure and manufacturing integration provides best in class products and services.

• ENGINEERING SERVICES

  SINBON provides an extensive range of value-add engineering services that complement our complete end-to-end supply chain strategy — all of which are proven to reduce cost and accelerate time to market. First, our design and engineering teams bring value to the product development process, working at virtually every stage of the design cycle: from concept through detailed design and prototyping to volume production.

  

  DESIGN FOR MANUFACTURING (DFM)

  SINBON's engineers routinely use DFM to ensure consistent manufacture and allow any potential problems to be fixed in the design phase. DFM can reduce many costs, since products can be quickly assembled from fewer parts through standardisation and maximum use of purchased parts, modular design and standard design features. Prior to sampling stage SINBON will always submit a DFM to ensure our customer's needs are met and engineering options are explored. As well as electrical and mechanical design, the DFM will also include 3D modelling.

  MECHANICAL AND ELECTRICAL DESIGN

  SINBON has over 200 R&D engineers that help bring our customers designs and concepts to market. Our services include,

  • Mechanical Design and modelling
  • Hardware Design
  • RF design and modelling
  • 3D printing for prototyping
  • PCB layout design
  • Embedded system design
  • Firmware design and integration

  NPI & PROJECT MANAGEMENT

  We offer a comprehensive new product Introduction (NPI) process that combines our specialised engineering and manufacturing services along with dedicated project management support. Working in common time zones and languages, we ensure exceptional customer service and technical support throughout the entire manufacturing process.

  Our dedication to providing reliable electronics solutions means that real-time and in-depth support is a crucial part of our offering. We are here to help you take your products from conceptual design through to volume production.

• RAW CABLE DESIGN AND MANUFACTURE

  SINBON custom cable solutions include raw cable design and manufacture.

  From single conductor to large complex multi-conductor configurations, including low voltage power and coaxial cable. Having in-house cable manufacture allows us to develop and manufacture small quantities to support high mix low volume cable assembly manufacture. Our insulation and jacket materials cover everything from low to high temperature. These include,

  • PVC & PE HYTREL FOAM-PE SR-PVC
  • LSZH
  • Cross linked PVC & PE TPU
  • FEP & PTFE ETFE PFA
  • Silicone EPDM EPR
  • TPU & TPE
• CABLE ASSEMBLY DESIGN AND MANUFACTURE

  SINBON's processing capabilities combined with world class manufacturing allows us to design and manufacture customized cable assemblies for any market or application. Our products are designed to operate in harsh environments and maintain reliable electrical and mechanical integrity. If there is a volume demand SINBON has the capability to design and install fully automated production lines to ensure consistent quality and competitive pricing.

  High mix & low volume

  We recognize in many markets that there is a need for high mix and low volume, to ensure we are bringing the most cost-effective solutions to our customers we have adopted modular work stations to ensure waste is reduced throughout the lean manufacturing process.

  Automation

  If there is a volume demand SINBON has the capability to design and install fully automated production lines. This has a significant impact on quality, higher production rates, more efficient use of materials, improved safety, and reduced factory lead times

  Our Technologies include,

  • Soldering - Fully automated and High frequency (14AWG- 40AWG)
  • Ultrasonic Welding (1.5mm² – 50mm²)
  • EMI-EMC solutions
  • Automated wire cut, strip & crimping
  • Crimping - Automatic (18AWG – 28AWG) Hydraulic (4/0 AWG – 6 AWG)
  • Connector design and manufacture
  • PCBA integration
  • Braiding
  • Laser marking
  • Customized strain relief design for application
  • Over-molding (low pressure inner & outer)
  • Automation potting glue
  • Semi automation molding
• PCB ASSEMBLY DESIGN AND MANUFACTURE

  SINBON designs and manufactures PCB assembly for various markets and applications. The principal aim is to offer our customer complete turnkey solutions. Combining design, manufacturing, flexible/low volume production, product liability and life cycle testing to exceed our customer's needs and expectations.

  Our services and technology include,

  • PCB design and layout
  • Design for manufacturing/Design for Testing service
  • Single sided, double sided, multi-layer and flexible printed circuit (FPC)
  • Fully automated surface mount and through hole
  • BGA or micro BGA placement
  • Automated Optical inspection (AOI)
  • 3D X-Ray inspection
  • Automated testing
  • Functionality testing
  • Prototyping
• BOX-BUILD SOLUTIONS

  SINBON manufactures complete OEM & ODM box build solutions for various markets that include medical, automotive & aviation, green energy, industrial and communication markets. Good business is created by working together, our customers appreciate our holistic ideas and proven processes that optimize all aspects of our vertical integration and engineering capabilities. With our cross-functional teams we deliver quality products that realize our customer's expectations.

  • Mechanical and electrical design
  • Project management
  • Design for manufacturing (DFM)
  • Software design and firmware integration
  • PCBA manufacture and integration
  • Plastic injection manufacture
  • Cable assembly manufacture
  • Validation and life cycle testing
• ANTENNA DESIGN AND MANUFACTURE

  SINBON designs and manufactures a range of standard and Customized antenna solutions, from design concept, prototype, tooling, antenna manufacture, cable, PCBA, housing and testing. Our antenna solutions are used in automotive, medical, marine, industrial and communication markets.

  Our product range includes,

  • Chip antenna/Patch antenna
  • Dipole antenna
  • PCB/FPC/Metal/Ceramic embedded antenna
  • Rugged external/MIMO/GNSS capability antenna
  • RF modules (NB-IoT/LoRa/WiFi/3G/4G... etc)
  • RF coax cable assembly

  ANTENNA SAMPLE

  We use engraving, etching exposure machine and 3D printing to do rapid engineering samples.

  TESTING & VALIDATION

  In-house environmental and mechanical testing is performed by our internal product testing and qualification department to ensure our products meet the specifications expected by our customers. Antenna electrical performance is used to ensure the antenna design is operating to its stated specifications.

  OTA Chamber (ETS-Lindgren) Test Capability

  Passive

  • Peak Gain
  • AVG Gain
  • Efficiency
  • 2D pattern
  • 3D pattern
  • ECC

  Active TRP/TIS (Total Radiated Power (TRP) and Total Isotropic Sensitivity (TIS))

  • GSM
  • GSM-GPRS
  • GSM-EGPRS
  • CDMA
  • CDMA-EVDO
  • WCDMA
  • RSS
  • LTE-FDD
  • LTE-TDD
  • Wi-Fi
• INJECTION MOLDING

  SINBON has extensive experience in the manufacture of plastic injection-molding. Our manufacturing facilities allow us to provide customers with a wide range of options.

  products can be moulded in a variety of thermoplastics, including ABS, PC, PP and nylon. The materials used will depend specifically on your mechanical and environmental requirements, to ensure optimum protection for your electronics solutions.

  • A variety of fixing methods, including snap-fit, latching posts or screw-fixings
  • Ultrasonic welding for a permanent tamper-proof bond
  • A variety of different material finishes including "soft touch"
  • Double injection ability
  • Chemical bonding injection ability
  • All materials are dehumidified prior to molding
  • Central feeding system, improves efficiency and quality of product
• TOOLING

  SINBON manufactures a wide range of tooling in-house including over-mould, plastic injection plus manufacturing of dies and fixtures. This service helps reduce the cycle time to market and enables us to control the supply chain and reduce cost for our customer base.

  Tooling Services

  • Rapid manufacture, average 14-21 days
  • Mould flow analysis
  • Soft tooling for lower investment requirements and prototypes
  • 3D modelling
  • Assembly fixture design & manufacture
  • Testing fixture design & manufacture
  • Crimping die manufacture
  • PCB carrier fixture design & manufacture
  • Precision measuring fixture design & manufacture
  • Over-molding tooling design & manufacture
  • Low-pressure tooling design & manufacture
  • Plastic injection tooling design & manufacture
  • Hot-runner tooling design & manufacture
  • Connector housing tooling design & manufacture
  • Metal stamping tooling design & manufacture
  • Die casting tooling design & manufacture
  • Ultrasonic tooling design & manufacture
  • Silicon tooling design & manufacture
• TESTING AND VALIDATION

  Product and validation testing is a crucial part of the manufacturing process. Our dedication to providing quality manufacturing solutions that are a reliable, custom fit means that we provide a comprehensive product testing service. This allows us to increase production output and reduce manufacturing costs. We have highly skilled technicians and test engineers who work closely with our customers to develop testing regimes to include electrical, mechanical and environmental testing. We have robust quality procedures in place, each sample lot is checked and verified to ensure its meets all the quality requirements prior to mass production, this also includes random checks every 2 hours.

  an example of testing available for cable assemblies

  • Electrical test (network analyser)
  • High-pot test
  • Salt spray
  • Moisture resistance
  • Static humidity test
  • Bending test (bending angle: 45°/ 60°/ 90°/ 120°/ 180°)
  • Thermal shock test (temperature range: -50℃- +150℃)
  • Thermal shock & bending test (two-in-one)
  • Pull force test (capacity range: 0.1 kg ~ 2000 kg)
  • Coiled cable extraction test
  • Terminal cross section analysis
  • Cold bending test (down to -50℃)
  • UL flammable test
  • Automatic insert & extract test
  • Three coordinate measuring
  • 3d measurement microscope
  • Energy dispersive X-ray spectrometer
  • Metal coating thickness test
  • Time domain reflectometer
  • Vibration test